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一种基于机器视觉的核电站堆芯核查系统

A Core Verification System for Nuclear Power Plants Based on Machine Vision

  • 摘要:
    目的 为保障换料大修作业精准实施,核电站需在燃料装卸料阶段开展堆芯核查与乏燃料贮存水池盘存(简称 “乏池盘存”)作业,完成燃料组件编码及存放位置校验。依托国内某AP1000三代压水堆机组工程实例,利用换料工况水下巡检视频实现组件编码智能识别,可辅助现场核查作业,对优化盘查效率、搭建燃料错装防控体系具备实用价值。
    方法 以电站现场堆芯核查、乏池盘存实拍视频数据集为基础,融合人工智能图像处理算法研制智能化核查方案并完成系统架构设计。系统采用改进EPBC-YOLOv8网络完成字符区域目标检测,搭配混合注意力识别网络(Hybrid Attention Recognition Network,HARNet)实现组件编码识别;依托现场真实视频完成样本采集、模型训练与参数迭代优化,识别结果可与堆芯设计文件自动校核,匹配无误后在布局图纸对应位置高亮标记。
    结果 试验验证显示,系统燃料组件字符识别准确率为93.6%,堆芯空间坐标点亮率为94.7%。
    结论 该智能化核查方案可行性与实用性良好,可落地搭建核电大修全流程智能堆芯核查及乏池盘存平台;通过持续优化检测与识别模型,能够加速人工智能技术在核电在役运维场景的工程化落地。

     

    Abstract:
    Objective To guarantee the precise implementation of refueling overhaul, nuclear power plants conduct core verification and spent fuel pool inventory during fuel loading and unloading to check the code and placement of fuel assemblies. Taking a domestic AP1000 third-generation pressurized water reactor as the research object, underwater inspection videos captured in refueling operations are adopted to realize intelligent identification of assembly codes for on-site auxiliary verification, which helps boost inspection efficiency and build an anti-misloading control system.
    Method With on-site videos of core verification and spent fuel pool inventory collected from an operating nuclear power plant as datasets, an intelligent verification system was developed via artificial intelligence and image processing algorithms. The improved EPBC-YOLOv8 was deployed for character region detection, and hybrid attention recognition network (HARNet) was used for fuel assembly code recognition. Based on authentic field videos, sample screening, model training and parameter optimization were completed. The identification results were automatically matched against core design documents, and matching positions were highlighted on the core layout drawing.
    Result Experimental tests demonstrate that the proposed system reaches a character recognition accuracy of 93.6% and a spatial coordinate lighting rate of 94.7%.
    Conclusion The developed system features sound practicability and effectiveness, supporting the construction of an integrated intelligent platform for core verification and spent fuel pool inventory in nuclear overhaul. Further optimization of target detection and character recognition models can accelerate the engineering application of artificial intelligence in nuclear power operation and maintenance.

     

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