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锅炉风箱挡板执行机构优化研究和应用

Optimization Research and Application of Boiler Bellows Baffle Actuator

  • 摘要:
      目的  为了解决珠海发电厂1号锅炉风箱挡板执行机构的现场开度缺乏远程监控,并且执行机构的现场开度经常与指令不对应的现象,我们要对锅炉风箱挡板的执行机构进行改造和优化。
      方法  引进一批相配套的气缸、仪表、气源管、智能定位器等设备,然后从以下两个方面展开,一方面是相关的机械专业人员对阀门卡涩进行处理;另一方面是对锅炉二次风门气动控制系统进行改造,将定位器替换成当前主流的智能定位器,并采取分体式改造。
      结果  更换气缸等设备和采用分体式智能定位器改造后,机组在重新投入正常运行,充分有效地解决了卡涩、执行机构动作不稳等故障,减少了维护量和维护成本,同时,锅炉风箱执行机构的控制过程更加高效,现场开度的反馈和指令的控制更加准确、及时,对现场恶劣的运行工况具有更强的适应能力。
      结论  分体式智能定位器的改造,弥补了传统控制方式的缺陷,并且是当前的多种控制方式中的最优解。

     

    Abstract:
      Introduction  In order to solve the problem that the field opening of boiler bellows baffle actuator in Unit 1 of Zhuhai power plant lacks remote monitoring, and that the field opening of the actuator often does not correspond to the instruction, we need to transform and optimize the actuator of boiler bellows baffle.
      Method  A batch of matching cylinder, instrument, air source pipe, intelligent positioner and other equipment is introduced to work on the following two aspects: on the one hand, related mechanical professionals dealt with the valve jam; on the other hand, the pneumatic control system of boiler secondary throttle was transformed, and the positioner was replaced by the current mainstream intelligent positioner, and the split type transformation is adopted.
      Result  After replacing the cylinder and other equipment and adopting the split intelligent positioner, the unit was put into normal operation again, which fully and effectively solved the problems such as jamming and unstable actuator action, and reduced the maintenance work and maintenance cost. At the same time, the control process of the boiler bellow actuator was more efficient, and the feedback of the field opening and the control of the instruction were more accurate and timely. And the adaptability to harsh operating conditions on site became stronger.
      Conclusion  The transformation of split intelligent positioner makes up for the defects of traditional control mode, and is the optimal solution among various control modes at present.

     

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